03DelcoRemy Diagnostic Manual130004222020

Page 10 PRELIMINARY DIAGNOSIS FLOW CHART 2-3. MILLED PINION SYMPTOMS • Starter spins / no-crank • Click / no-crank (may be intermittent) VERIFY COMPLAINT VISUALLY CHECK RING GEAR CHECK STARTER PER APPROPRIATE SERVICE BULLETIN REINSTALL STARTER AND PERFORM CIRCUIT CHECKS (SEE PAGE 3-4) REMOVE STARTER – VISUALLY CHECK PINION CHECK AND REPAIR SOLENOID CIRCUIT REPAIR VERIFIED REPAIR OR REPLACE STARTER (DO NOT INSTALL) REPLACE RING GEAR AND CHECK FLANGE TO FLYWHEEL DIM REPLACE STARTER AND VERIFY REPAIR CONNECT VOLTMETER FROM SOLENOID “S” TERMINAL TO GROUND – ENGAGE START SWITCH DEFECTIVE OK MILLED TEETH OK OK OK SYMPTOMS CONTINUE MILLED PINION MORE THAN 6.0 V NO VOLTS