Vertical Mount Fastener & Torque Fastener: M16 x 2.0 x 110mm. Class 10.9. Use the manufacturer’s recommendations, but if unavailable, use a plain and oil-finish fastener. Bendix strongly recommends using new fasteners each time. Fastener Kit: DA704-120B Washer: None used. Torque: Using the torque pattern below, pre-torque to between 40-50 ft-lbf [54-68 N·m], with a final torque 180-200 ft-lbf [244-271 N·m] CATALOG NUMBER 08 TECH Tips Installation of Bendix® ADB22X® Air Disc Brakes – Best Practices Technical Bulletin Bulletin No: TCH-023-002 Effective Date: 01/31/2017 Cancels: N/A Page: 1 of 2 Subject: Installation of Bendix® ADB22X® Air Disc Brakes – Best Practices This bulletin is to inform technicians installing Bendix ADB22X Air Disc Brakes that when mounting a caliper/carrier assembly, Bendix recommends the fasteners, washers, torque and torque sequences shown below. Vertical Mount Fastener & Torque Sheer Sleeve Washers are not used on vertical-mounted ADB22X assemblies Shelf Short (floating) Pin Sheer Sleeve Service Actuators Shown Right-hand Brake Left-hand Brake Fastener: M16 x 2.0 x 110 mm, Class 10.9. Use the manufacturer’s recommendations, but if unavailable, use a plain and oil-finish fastener. Bendix strongly recommends using new fasteners each time. Washer: None used. Torque: Using the torque pattern below, pre-torque to between 40-50 ft-lbf [54-68 N·m], with a final torque 180-200 ft-lbf [244-271 N·m] Left-Hand Brake Torque Pattern (Viewed from Below) Right-Hand Brake Torque Pattern (Viewed from Below) Sheer sleeve above, in this location (view from below) Shelf above, in this location Brake’s short (floating Pin) is this side Sheer sleeve above, in this location (view from below) Shelf above, in this location Brake’s short (floating pin) is this side Axial Mount Fastener & Torque Anchor Plate/ Torque Plate Six (6) Mounting Bolts and Washers are Required Caliper/Carrier Assembly (showing service actuator ) Fastener: M20 x 2.5 x 60 mm Class 10.9. Use the manufacturer’s recommendations, but if unavailable, use a phosphate and oil-finish fastener. Bendix strongly recommends using new fasteners each time. Washer: Requires a HARDENED 3mm (minimum thickness) washer for each bolt. If the vehicle is using a Bendix manufactured axial anchor plate, with a thickness of 1.14 in. (29mm) at the point where these bolts are inserted, then a bolt with an overall length of 2.36 in. (60mm) will meet the requirements. CAUTION: The washer outside diameter must be less than 1.5 in (37.5mm). Torque: Pre-torque to 20-60 ft-lbf [27-81 N·m], with a final torque of 350-400 ft-lbf [475-542 N·m] Torque Pattern Any cross-pattern, see the example below: This bulletin is to inform technicians installing Bendix ADB22X Air Disc Brakes that when mounting a caliper/ carrier assembly, Bendix recommends the fasteners, washers, torque and torque sequences shown below. Axial Mount Fastener & Torque Fastener: M20 x 2.5 x 60 mm. Class 10.9. Use the manufacturer’s recommendations, but if unavailable, use a phosphate and oil-finish fastener. Bendix strongly recommends using new fasteners each time. Fastener Kit: DA 704-110 Washer: Requires a HARDENED 3mm (minimum thickness) washer for each bolt. If the vehicle is using a Bendix manufactured axial anchor plate, with a thickness of 1.14 in. (29mm) at the point where these bolts are inserted, then a bolt with an overall length of 2.36 in. (60mm) will meet the requirements. CAUTION: The washer outside diameter must be less than 1.5 in (37.5mm). Torque: Pre-torque to 20-60 ft-lbf [27-81 N·m], with a final torque of 350-400 ft-lbf [475-542N·m] Torque Pattern Technical Bulletin Bulletin No: TCH-023-002 Effective Date: 01/31/2017 Cancels: N/A Page: 1 of 2 Subject: Installation of Bendix® ADB22X® Air Disc Brakes – Best Practices This bulletin is to inform technicians installing Bendix ADB22X Air Disc Brakes that when mounting a caliper/carrier assembly, Bendix recommends the fasteners, washers, torque and torque sequences shown below. Vertical Mount Fastener & Torque Sheer Sleeve Washers are not used on vertical-mounted ADB22X assemblies Shelf Short (floating) Pin Sheer Sleeve Service Actuators Shown Right-hand Brake Left-hand Brake Fastener: M16 x 2.0 x 110 mm, Class 10.9. Use the manufacturer’s recommendations, but if unavailable, use a plain and oil-finish fastener. Bendix strongly recommends using new fasteners each time. Washer: None used. Torque: Using the torque pattern below, pre-torque to between 40-50 ft-lbf [54-68 N·m], with a final torque 180-200 ft-lbf [244-271 N·m] Left-Hand Brake Torque Pattern (Viewed from Below) Right-Hand Brake Torque Pattern (Viewed from Below) Sheer sleeve above, in this location (view from below) Shelf above, in this location Brake’s short (floating Pin) is this side Sheer sleeve above, in this location (view from below) Shelf above, in this location Brake’s short (floating pin) is this side Axial Mount Fastener & Torque Anchor Plate/ Torque Plate Six (6) Mounting Bolts and Washers are Required Caliper/Carrier Assembly (showing service actuator ) Fastener: M20 x 2.5 x 60 mm Class 10.9. Use the manufacturer’s recommendations, but if unavailable, use a phosphate and oil-finish fastener. Bendix strongly recommends using new fasteners each time. Washer: Requires a HARDENED 3mm (minimum thickness) washer for each bolt. If the vehicle is using a Bendix manufactured axial anchor plate, with a thickness of 1.14 in. (29mm) at the point where these bolts are inserted, then a bolt with an overall length of 2.36 in. (60mm) will meet the requirements. CAUTION: The washer outside diameter must be less than 1.5 in (37.5mm). Torque: Pre-torque to 20-60 ft-lbf [27-81 N·m], with a final torque of 350-400 ft-lbf [475-542N·m] Torque Pattern Any cross-pattern, see the example below: Technical Bulletin Bulletin No: TCH-023-002 Effective Date: 01/31/2017 Cancels: N/A Page: 1 of 2 Subject: Installation of Bendix® ADB22X® Air Disc Brakes – Best Practices This bulletin is to inform technicians installing Bendix ADB22X Air Disc Brakes that when mounting a caliper/carrier assembly, Bendix recommends the fasteners, washers, torque and torque sequences shown below. Vertical Mount Fastener & Torque Sheer Sleeve Washers are not used on vertical-mounted ADB22X assemblies Shelf Short (floating) Pin Sheer Sleeve Service Actuators Shown Right-hand Brake Left-hand Brake Fastener: M16 x 2.0 x 110 mm, Class 10.9. Use the manufacturer’s recommendations, but if unavailable, use a plain and oil-finish fastener. Bendix strongly recommends using new fasteners each time. Washer: None used. Torque: Using the torque pattern below, pre-torque to between 40-50 ft-lbf [54-68 N·m], with a final torque 180-200 ft-lbf [244-271 N·m] Left-Hand Brake Torque Pattern (Viewed from Below) Right-Hand Brake Torque Pattern (Viewed from Below) Sheer sleeve above, in this location (view from below) Shelf above, in this location Brake’s short (floating Pin) is this side Sheer sleeve above, in this location (view from below) Shelf above, in this location Brake’s short (floating pin) is this side Axial Mount Fastener & Torque Anchor Plate/ Torque Plate Six (6) Mounting Bolts and Washers are Required Caliper/Carrier Assembly (showing service actuator ) Fastener: M20 x 2.5 x 60 mm Class 10.9. Use the manufacturer’s recommendations, but if unavailable, use a phosphate and oil-finish fastener. Bendix strongly recommends using new fasteners each time. Washer: Requires a HARDENED 3mm (minimum thickness) washer for each bolt. If the vehicle is using a Bendix manufactured axial anchor plate, with a thickness of 1.14 in. (29mm) at the point where these bolts are inserted, then a bolt with an overall length of 2.36 in. (60mm) will meet the requirements. CAUTION: The washer outside diameter must be less than 1.5 in (37.5mm). Torque: Pre-torque to 20-60 ft-lbf [27-81 N·m], with a final torque of 350-400 ft-lbf [475-542 N·m] Torque Pattern Any cross-pattern, see the example below: Left-Hand Brake Torque Pattern (viewed from Below) Right-Hand Brake Torque Pattern (viewed from Below) Technical Bulletin Bulletin No: TCH-023-002 Effective Date: 01/31/2017 Cancels: N/A Page: 1 of 2 Subject: Installation of Bendix® ADB22X® Air Disc Brakes – Best Practices This bulletin is to inform technicians installing Bendix ADB22X Air Disc Brakes that when mounting a caliper/carrier assembly, Bendix recommends the fasteners, washers, torque and torque sequences shown below. Vertical Mount Fastener & Torque Sheer Sleeve Washers are not used on vertical-mounted ADB22X assemblies Shelf Short (floating) Pin Sheer Sleeve Service Actuators Shown Right-hand Brake Left-hand Brake Fastener: M16 x 2.0 x 110 mm, Class 10.9. Use the manufacturer’s recommendations, but if unavailable, use a plain and oil-finish fastener. Bendix strongly recommends using new fasteners each time. Washer: None used. Torque: Using the torque pattern below, pre-torque to between 40-50 ft-lbf [54-68 N·m], with a final torque 180-200 ft-lbf [244-271 N·m] Left-Hand Brake Torque Pattern (Viewed from Below) Right-Hand Brake Torque Pattern (Viewed from Below) Sheer sleeve above, in this location (view from below) Shelf above, in this location Brake’s short (floating Pin) is this side Sheer sleeve above, in this location (view from below) Shelf above, in this location Brake’s short (floating pin) is this side Axial Mount Fastener & Torque Anchor Plate/ Torque Plate Six (6) Mounting Bolts and Washers are Required Caliper/Carrier Assembly (showing service actuator ) Fastener: M20 x 2.5 x 60 mm Class 10.9. Use the manufacturer’s recommendations, but if unavailable, use a phosphate and oil-finish fastener. Bendix strongly recommends using new fasteners each time. Washer: Requires a HARDENED 3mm (minimum thickness) washer for each bolt. If the vehicle is using a Bendix manufactured axial anchor plate, with a thickness of 1.14 in. (29mm) at the point where these bolts are inserted, then a bolt with an overall length of 2.36 in. (60mm) will meet the requirements. CAUTION: The washer outside diameter must be less than 1.5 in (37.5mm). Torque: Pre-torque to 20-60 ft-lbf [27-81 N·m], with a final torque of 350-400 ft-lbf [475-542N·m] Torque Pattern Any cross-pattern, see the example below: Technical Bulletin Bulletin No: TCH-023-002 Effective Date: 01/31/2017 Cancels: N/A Page: 1 of 2 Subject: Installation of Bendix® ADB22X® Air Disc Brakes – Best Practices This bulletin is to inform technicians installing Bendix ADB22X Air Disc Brakes that when mounting a caliper/carrier assembly, Bendix recommends the fasteners, washers, torque and torque sequences shown below. Vertical Mount Fastener & Torque Sheer Sleeve Washers are not used on vertical-mounted ADB22X assemblies Shelf Short (floating) Pin Sheer Sleeve Service Actuators Shown Right-hand Brake Left-hand Brake Fastener: M16 x 2.0 x 110 mm, Class 10.9. Use the manufacturer’s recommendations, but if unavailable, use a plain and oil-finish fastener. Bendix strongly recommends using new fasteners each time. Washer: None used. Torque: Using the torque pattern below, pre-torque to between 40-50 ft-lbf [54-68 N·m], with a final torque 180-200 ft-lbf [244-271 N·m] Left-Hand Brake Torque Pattern (Viewed from Below) Right-Hand Brake Torque Pattern (Viewed from Below) Sheer sleeve above, in this location (view from below) Shelf above, in this location Brake’s short (floating Pin) is this side Sheer sleeve above, in this location (view from below) Shelf above, in this location Brake’s short (floating pin) is this side Axial Mount Fastener & Torque Anchor Plate/ Torque Plate Six (6) Mounting Bolts and Washers are Required Caliper/Carrier Assembly (showing service actuator ) Fastener: M20 x 2.5 x 60 mm Class 10.9. Use the manufacturer’s recommendations, but if unavailable, use a phosphate and oil-finish fastener. Bendix strongly recommends using new fasteners each time. Washer: Requires a HARDENED 3mm (minimum thickness) washer for each bolt. If the vehicle is using a Bendix manufactured axial anchor plate, with a thickness of 1.14 in. (29mm) at the point where these bolts are inserted, then a bolt with an overall length of 2.36 in. (60mm) will meet the requirements. CAUTION: The washer outside diameter must be less than 1.5 in (37.5mm). Torque: Pre-torque to 20-60 ft-lbf [27-81 N·m], with a final torque of 350-400 ft-lbf [475-542 N·m] Torque Pattern Any cross-pattern, see the example below:
MIDWESTWHEEL.COM MEMBER KANSAS CITY 5801 E. Front St. Main ....(816) 471-1552 Parts....(800) 821-7402 JOPLIN 2424 Stephens Blvd. Main ....(417) 717-6022 Parts....(866) 318-9111 SPRINGFIELD 812 Lillian Dr. ∙ Strafford, MO Main ....(417) 429-2476 Parts....(800) 785-3705 SIOUX CITY 1819 4th St. Main ....(712) 252-7969 Parts....(800) 943-3534 CEDAR RAPIDS 200 50th Ave. S.W. Main ....(319) 365-4453 Parts....(800) 332-5435 DES MOINES 1436 E. Ovid Ave. Main ....(515) 265-1491 Parts....(800) 888-0248 CLEAR LAKE 840 Hwy. 18 W. Main ....(641) 357-7101 Parts....(800) 397-5630 DAVENPORT 8502 Northwest Blvd. Main ....(563) 322-2671 Parts....(800) 553-1886 OMAHA 5822 F St. Main ....(531) 239-3050 Parts....(800) 322-8757 NEBRASKA IOWA MISSOURI November 15, 2023 (08Installation of Bendix ADB22X Air Disc Brakes) Keep Your Bendix® Air Disc Brakes in Top Shape with These Tools Bendix® Air Disc Brake Tool Kits for ADB22X™ and ADB22X™-LT Order the complete Bendix ADB22X Kit P/N BW K029164 Includes: 1) Tappet & Boot Replacement Tool Kit BW K028829 (see contents at right) 2) Guide Pin/Boot Service Kit BW K029107 (see contents at right) Or, you may order the kits separately: TAPPET & BOOT REPLACEMENT TOOL KIT P/N BW K028829 Includes: • Cup • Handle for Cup • Swivel Assembly • Long Strut • Flange • Fork • Black Nylon Disc GUIDE PIN/BOOT SERVICE TOOL KIT P/N BW K029107 Includes: • 1-3/8” Black Disc • 1-1/2” Black Disc • 2” Diameter Sleeve • 2-1/8” Diameter Disc • (2) 8” Bolt • 3-7/8” Long Sleeve • 10” Bolt • Brass Nut • Dimpling tool made up of Main Body, Crimper Screw, Expansion Ring, Plunger, Dimpling Pins, and Set Screw • Half Sleeve • (2) Cap Tool made up of Retaining Ring, Mandrel, and Sleeve AIR DISC BRAKE PAD WEAR GAUGE P/N BW K109114
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